UPS has ordered 150 thermoplastic vehicles to replace some of its aluminum trucks, expanding a five-car pilot program that concluded in April.

The Sandy Springs company said the lighter-weight vehicles are still being tested, but that the five in the field showed fuel savings of 40 percent in a year compared to a traditional package vehicle. The vehicles weigh roughly 900 lbs. less than traditional vehicles.

UPS spokeswoman Lynnette McIntire would not disclose the cost of the composite vehicles, as they are called, but said they were roughly the same as their traditional counterparts.

McIntire said the vehicles are still being tweaked, and UPS will also continue experimenting with alternative fuels. The composite cars run on diesel.

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Postcard depicting the predecessor to Hartsfield-Jackson Atlanta International Airport: Candler Field, c. 1927. The city signed a lease with Asa Candler to open the airfield in 1925. (Kenan Research Center at the Atlanta History Center)

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Managing Partner at Atlantica Properties, Darion Dunn (center) talks with Atlanta Mayor Andre Dickens during a tour following the ribbon cutting of Waterworks Village as part of the third phase of the city’s Rapid Housing Initiative on Wednesday, Dec. 3, 2025.
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Credit: Miguel Martinez-Jimenez