Jobs Homes Apartments Cars Classifieds Kudzu.com ajc.com accessAtlanta.com


AJC Cars Articles Blogs Videos Photo Galleries Gas Prices

ATLANTA CAR NEWS

Sudden drop in sales of trucks, SUVs means wrenching change for U.S. automakers
Ford abandoneds turning profit in 2009, now says it will be difficult to break even


Associated Press
Published on: 07/12/08

DEARBORN, Mich. — Every morning, just after getting coffee, Mark Fields fires up his laptop to pore over a computer model showing real-time U.S. auto sales figures.


On this morning in the middle of May, the man who heads Ford Motor Co.'s Americas operations has seen enough. The line on a chart showing subcompact car sales for the first two weeks of the month goes almost straight up. The one for pickup trucks, Ford's biggest profit center, runs almost straight down.

Gary Malerba/AP
A worker exits Ford's Michigan Truck Plant in Wayne, Mich. High gasoline prices and the economic downturn are forcing automakers to switch gears far faster than anyone anticipated.
 
Mel Evans/AP
Vinnie Gibbons, 11, sits in the family SUV as Gamal Rabie gases it up at the Grover Cleveland rest stop off the New Jersey Turnpike in Woodbridge, N.J.
 
Changing Auto Industry

  • THE SHIFT: Executives at Ford Motor Co. and General Motors Corp. say they knew gasoline prices would rise and the U.S. market would shift from trucks to cars. But they thought the change would be gradual. Instead, gas prices rose 74 cents per gallon from February to May, and pickups dropped from 13 percent of the U.S. market all the way to 9 percent.
  • THE REACTION: Both Ford and GM see the change as permanent. Each has cut pickup truck and sport utility vehicle production and announced plans for new small cars for the U.S. within two years. They now are scrambling to boost car production.
  • THE RESULTS: Industry analysts say that because Ford, GM and Chrysler LLC relied so much on trucks and SUVs for profits, they may have to borrow more money to stay afloat until the U.S. market recovers or their small cars get to showrooms. Even then, the profit margin on small cars is much less than on trucks.
Related:




High gasoline prices and the economic downturn are changing the market far faster than anticipated. Without action, Ford would be making too many trucks and not enough cars, a recipe for a balance sheet peppered with parentheses.


"This is going on 10 weeks where we're seeing this not get any better," Fields recalled in a recent interview. "So we'd better act, and we'd better act now."


Eleven miles away at General Motors Corp., they were reaching the same conclusions. Consumers were delaying big-ticket purchases. Those who bought weren't going for GM or Ford trucks and sport utility vehicles, instead snapping up anything that gets more than 30 miles per gallon.


At both companies, executives were alarmed. Eventually they made almost desperate decisions that will cost thousands of jobs, change the vehicles people drive and determine whether their businesses survive.


"We need to get in front of it," Mike DiGiovanni, GM's executive director of global market and industry analysis, recalls saying. "If you wait too long on it, the pain would get a lot worse."


Production, jobs slashed


While both companies say they took quick action, critics wonder why they didn't make more fuel-efficient vehicles sooner, since there were signs that gas prices would do nothing but rise.


"Obviously they were making just too much money off their SUVs and pickups," said Roland Hwang, vehicle policy director for the Natural Resources Defense Council. "They couldn't really fully conceive of a world where they would have to rapidly extricate themselves from those markets and those profits."


At GM and Ford, the pain came quickly. Ford was first, announcing on May 22 that it would dramatically cut truck and SUV production and slash its salaried work force. Factory closures are possible when the company announces specifics next month. A week later, Ford announced accelerated plans for a super-compact car to be built in Mexico and sold in the U.S.


Ford also abandoned its long-stated goal of turning a profit in 2009 and now says it will be difficult to break even.


GM followed with larger, more specific cuts, announcing at its annual shareholders meeting June 3 that it would close four truck and SUV factories, cutting more than 8,000 jobs. The company also said it would build a new small car in the U.S., powered by a 1.4-liter four-cylinder engine capable of getting up to 45 miles per gallon.


But neither company's new compacts will reach showrooms for two years, and when they do, their profit margins will be far smaller than those from trucks and SUVs. Both automakers know they'll have to make it in the meantime with models already on the market or ones planned for the next year.


Industry analysts now are starting to question whether both companies, as well as Chrysler LLC, will have to borrow billions more to cover losses until sales recover.


Market share sinks


As late as February, things were going pretty much according to both companies' plans. Sales weren't great, but their main barometer of the market, full-size pickup trucks, was holding up at 13 percent of U.S. sales, according to Ward's AutoInfoBank. Each automaker had rolled out new cars in expectation of a gradual shift from trucks to cars, and the cars were selling well.


But oil prices began to rise in February, still not to an alarming level because they were consistent with previous seasonal spikes, Digiovanni said. Gasoline was still at a nationwide average of $3.03 per gallon. In March, though, pickups' share of the market sank to just 11.6 percent and gas rose to $3.24.


"That's when I said 'Red Alert,' " Digiovanni remembered. "We're worried."


The share dropped to 10.8 percent in April, and when Ford's computer model predicted only a 9 percent slice of the market for trucks in the first half of May, CEO Alan Mulally decided to turn the giant ship faster than it had ever turned. Ford would cut truck production and move to retool factories that make cars and crossovers. It would speed up plans to move small cars and trucks to the U.S. from other areas of the world and slash the normal three- or four-year time frame from design to build.


By May, gas prices had soared to $3.77, and both companies were experiencing huge price increases in steel and other commodities.


When a market segment such as pickups moves up or down even one-half percent in a year, automakers consider it significant. Four points in 2 1/2 months "puts it into perspective," Fields said.


"We are reacting quickly," he said. "We are reacting more quickly than we ever had in the past."


Emerge leaner, stronger?


Even critics say it would have been nearly impossible for the automakers to predict the 74-cent-per-gallon spike in regular gas prices between February and May.


Although Ford's computer model, developed by a physicist and programmer in its research center, can pinpoint real-time retail sales numbers for the whole U.S. market, no company has a model to predict the future with any degree of certainty.


Still, George Pipas, Ford's top sales analyst, said the company saw change coming several years ago and was moving to tilt its model lineup smaller. "It was the speed with which we got there," he said. "So we've got to fast-forward the elements of our plan."


Whether Ford, GM and Chrysler LLC can go forward fast enough remains to be seen. But even Hwang of the Natural Resources Defense Council says he thinks the companies will have a brighter future because they are more focused on fuel economy.


"There's no reason why Detroit can't emerge leaner, stronger, more fuel efficient and more sustainable from a business and environmental perspective," he said. "Fuel efficiency is not just because you want to help save the world. It's because you need to save your company."


Vote for this story!